Survival, fermentation activity and storage stability of spray dried Lactococcus lactis produced via different atomization regimes
- Ghandi, Amir, Powell, Ian, Broome, Melcolm, Adhikari, Benu
- Authors: Ghandi, Amir , Powell, Ian , Broome, Melcolm , Adhikari, Benu
- Date: 2013
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 115, no. 1 (2013), p. 83-90
- Full Text:
- Reviewed:
- Description: Dried powders containing Lactococcus lactis ssp. cremoris were produced using laboratory and pilot scale spray dryers with lactose:whey protein isolate (3:1) as a protective medium. The effects of storage temperature (25, 4 and -18 °C) and time (30, 60 and 90 days) were studied. The survival and fermentation activity of the dried bacterial cells were significantly lower when the powders were stored at 25 °C compared to those stored at 4 and -18 °C; powders stored at 4 and -18 °C were statistically similar. The survival and fermentation activity of bacterial cells obtained from a laboratory scale two-fluid nozzle spray dryer were found to be higher than those of cells obtained from a pilot scale two-fluid spray dryer. A rotary wheel atomizer gave significantly higher survival and activity in the same dryer. These observations are consistent with cell damage due to high characteristic shear rates in the atomization process in nozzle type atomizers. The presence of ascorbic acid (oxygen scavenger) in the powder composition was found to improve both the survival and the maintenance of fermentation activity of the dried bacterial cells significantly during storage. The survival and fermentation activity of dried bacterial cells in stored powders indicated that these parameters are system-specific and can be strongly affected by the storage temperature and presence or absence of antioxidant, and also by upstream processing conditions such as the mode of atomization and presence or absence of antioxidants in the dryer feed. © 2012 Elsevier Ltd. All rights reserved.
- Description: 2003010581
- Authors: Ghandi, Amir , Powell, Ian , Broome, Melcolm , Adhikari, Benu
- Date: 2013
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 115, no. 1 (2013), p. 83-90
- Full Text:
- Reviewed:
- Description: Dried powders containing Lactococcus lactis ssp. cremoris were produced using laboratory and pilot scale spray dryers with lactose:whey protein isolate (3:1) as a protective medium. The effects of storage temperature (25, 4 and -18 °C) and time (30, 60 and 90 days) were studied. The survival and fermentation activity of the dried bacterial cells were significantly lower when the powders were stored at 25 °C compared to those stored at 4 and -18 °C; powders stored at 4 and -18 °C were statistically similar. The survival and fermentation activity of bacterial cells obtained from a laboratory scale two-fluid nozzle spray dryer were found to be higher than those of cells obtained from a pilot scale two-fluid spray dryer. A rotary wheel atomizer gave significantly higher survival and activity in the same dryer. These observations are consistent with cell damage due to high characteristic shear rates in the atomization process in nozzle type atomizers. The presence of ascorbic acid (oxygen scavenger) in the powder composition was found to improve both the survival and the maintenance of fermentation activity of the dried bacterial cells significantly during storage. The survival and fermentation activity of dried bacterial cells in stored powders indicated that these parameters are system-specific and can be strongly affected by the storage temperature and presence or absence of antioxidant, and also by upstream processing conditions such as the mode of atomization and presence or absence of antioxidants in the dryer feed. © 2012 Elsevier Ltd. All rights reserved.
- Description: 2003010581
Drying kinetics and survival studies of dairy fermentation bacteria in convective air drying environment using single droplet drying
- Ghandi, Amir, Powell, Ian, Chen, Xiao Dong, Adhikari, Benu
- Authors: Ghandi, Amir , Powell, Ian , Chen, Xiao Dong , Adhikari, Benu
- Date: 2012
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 110, no. 3 (2012), p. 405-417
- Full Text:
- Reviewed:
- Description: The drying and survival kinetics of Lactococcus lactis ssp. cremoris in a convective air drying environment were measured using single droplet drying experiments. Tests were carried out at five different drying temperatures (45-95°C) at a constant air velocity (0.5 m/s) and within 2.4-11% relative humidity. The effect of protective agents (10% w/w) of lactose, sodium caseinate and lactose:sodium caseinate (3:1) was also evaluated. The thermal inactivation kinetics parameters in convective air drying and isothermal water bath heating were determined and compared. The results showed that the final temperature attained by the droplet affected the survival of the bacteria significantly, however, most of the bacterial death occurred in early stage of drying while evaporative cooling kept the drop temperature relatively low. At higher droplet temperatures (≥65°C) the bacterial cultures were inactivated by both dehydration and thermal stresses. At lower droplet temperatures (≤55°C) the rate of change in droplet moisture content had much stronger effect on the bacterial survival. Lactose and sodium caseinate, as protective agents, enhanced the survival of bacterial cells significantly at all the test conditions. The lactose:sodium caseinate (3:1) mixture synergistically enhanced the survival of the bacterial cultures. The death of these bacteria followed first-order kinetics during convective single droplet drying as well as during isothermal water-bath heating. However, the inactivation energy in convective single droplet drying (181.3 kJ/mol) was much higher than the inactivation energy in isothermal water bath heating (16.8 kJ/mol) within the medium temperature of 45-95°C. © 2012 Elsevier Ltd. All rights reserved.
- Authors: Ghandi, Amir , Powell, Ian , Chen, Xiao Dong , Adhikari, Benu
- Date: 2012
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 110, no. 3 (2012), p. 405-417
- Full Text:
- Reviewed:
- Description: The drying and survival kinetics of Lactococcus lactis ssp. cremoris in a convective air drying environment were measured using single droplet drying experiments. Tests were carried out at five different drying temperatures (45-95°C) at a constant air velocity (0.5 m/s) and within 2.4-11% relative humidity. The effect of protective agents (10% w/w) of lactose, sodium caseinate and lactose:sodium caseinate (3:1) was also evaluated. The thermal inactivation kinetics parameters in convective air drying and isothermal water bath heating were determined and compared. The results showed that the final temperature attained by the droplet affected the survival of the bacteria significantly, however, most of the bacterial death occurred in early stage of drying while evaporative cooling kept the drop temperature relatively low. At higher droplet temperatures (≥65°C) the bacterial cultures were inactivated by both dehydration and thermal stresses. At lower droplet temperatures (≤55°C) the rate of change in droplet moisture content had much stronger effect on the bacterial survival. Lactose and sodium caseinate, as protective agents, enhanced the survival of bacterial cells significantly at all the test conditions. The lactose:sodium caseinate (3:1) mixture synergistically enhanced the survival of the bacterial cultures. The death of these bacteria followed first-order kinetics during convective single droplet drying as well as during isothermal water-bath heating. However, the inactivation energy in convective single droplet drying (181.3 kJ/mol) was much higher than the inactivation energy in isothermal water bath heating (16.8 kJ/mol) within the medium temperature of 45-95°C. © 2012 Elsevier Ltd. All rights reserved.
Effect of shear rate and oxygen stresses on the survival of Lactococcus lactis during the atomization and drying stages of spray drying : A laboratory and pilot scale study
- Ghandi, Amir, Powell, Ian, Howes, Tony, Chen, Xiao Dong, Adhikari, Benu
- Authors: Ghandi, Amir , Powell, Ian , Howes, Tony , Chen, Xiao Dong , Adhikari, Benu
- Date: 2012
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 113, no. 2 (2012), p. 194-200
- Full Text:
- Reviewed:
- Description: The effect of shear rate and oxygen injury during atomization and the combination of these factors on the survival of Lactococcus lactis subsp. cremoris in spray drying was studied using laboratory and pilot scale spray dryers. The atomization was carried out using a two-fluid nozzle in the laboratory study and a two-fluid nozzle or rotary atomizer in the pilot scale study. The extent of oxygen-induced death was determined using ascorbic acid in the feed and atomizing the feed with gaseous nitrogen. The lowest levels of bacterial death were observed at lowest characteristic shear rate and in the presence of nitrogen and ascorbic acid. Quantitative analysis showed that lower shear rate, creating an oxygen-limiting environment during atomization and drying, and using oxygen scavengers in the feed were successful in enhancing bacterial survival in spray drying. We also report for the first time that, at least for L. lactis, the extent of death during the atomization stage far outweighs death during the drying stage, and that the majority of bacterial death (up to 93%) occurs during the atomization stage. The death of bacteria was found to be less when using a rotary atomizer or when using a two-fluid nozzle atomizer at lower flow rate. This work shows that bacterial death during spray drying can be minimized by using oxygen scavengers such as ascorbic acid and/or an anaerobic atomizing medium (such as nitrogen), and by altering the spraying conditions. © 2012 Elsevier Ltd. All rights reserved.
- Authors: Ghandi, Amir , Powell, Ian , Howes, Tony , Chen, Xiao Dong , Adhikari, Benu
- Date: 2012
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 113, no. 2 (2012), p. 194-200
- Full Text:
- Reviewed:
- Description: The effect of shear rate and oxygen injury during atomization and the combination of these factors on the survival of Lactococcus lactis subsp. cremoris in spray drying was studied using laboratory and pilot scale spray dryers. The atomization was carried out using a two-fluid nozzle in the laboratory study and a two-fluid nozzle or rotary atomizer in the pilot scale study. The extent of oxygen-induced death was determined using ascorbic acid in the feed and atomizing the feed with gaseous nitrogen. The lowest levels of bacterial death were observed at lowest characteristic shear rate and in the presence of nitrogen and ascorbic acid. Quantitative analysis showed that lower shear rate, creating an oxygen-limiting environment during atomization and drying, and using oxygen scavengers in the feed were successful in enhancing bacterial survival in spray drying. We also report for the first time that, at least for L. lactis, the extent of death during the atomization stage far outweighs death during the drying stage, and that the majority of bacterial death (up to 93%) occurs during the atomization stage. The death of bacteria was found to be less when using a rotary atomizer or when using a two-fluid nozzle atomizer at lower flow rate. This work shows that bacterial death during spray drying can be minimized by using oxygen scavengers such as ascorbic acid and/or an anaerobic atomizing medium (such as nitrogen), and by altering the spraying conditions. © 2012 Elsevier Ltd. All rights reserved.
Effect of addition of proteins on the production of amorphous sucrose powder through spray drying
- Adhikari, Benu, Howes, Tony, Bhandari, Bhesh, Langrish, Tim
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
- Full Text:
- Reviewed:
- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
- Full Text:
- Reviewed:
- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.
Surface modification of spray dried food and emulsion powders with surface-active proteins : A review
- Jayasundera, Mithila, Adhikari, Benu, Aldred, Peter, Ghandi, Amir
- Authors: Jayasundera, Mithila , Adhikari, Benu , Aldred, Peter , Ghandi, Amir
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 93, no. 3 (2009), p. 266-277
- Full Text:
- Reviewed:
- Description: Spray drying is a well-established and widely used method for transforming a wide range of liquid food products into powder form. Stickiness is the limitation in spray drying of different sugar and acid-rich food products. To minimize this problem process and material science based approaches are in place. However, these remedies have their own drawbacks. Surface modification of droplets/particles is a novel way to minimize stickiness. It is timely that the research efforts on surface modification of droplets/particles be reviewed. Therefore, this review highlights the recent research dealing with surface modification of emulsions and spray dried powders. The theoretical foundation, mechanisms and methods used to achieve surface modification of food and emulsion powders are highlighted. © 2009 Elsevier Ltd. All rights reserved.
- Authors: Jayasundera, Mithila , Adhikari, Benu , Aldred, Peter , Ghandi, Amir
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 93, no. 3 (2009), p. 266-277
- Full Text:
- Reviewed:
- Description: Spray drying is a well-established and widely used method for transforming a wide range of liquid food products into powder form. Stickiness is the limitation in spray drying of different sugar and acid-rich food products. To minimize this problem process and material science based approaches are in place. However, these remedies have their own drawbacks. Surface modification of droplets/particles is a novel way to minimize stickiness. It is timely that the research efforts on surface modification of droplets/particles be reviewed. Therefore, this review highlights the recent research dealing with surface modification of emulsions and spray dried powders. The theoretical foundation, mechanisms and methods used to achieve surface modification of food and emulsion powders are highlighted. © 2009 Elsevier Ltd. All rights reserved.
The effect of low molecular weight surfactants and proteins on surface stickiness of sucrose during powder formation through spray drying
- Adhikari, Benu, Howes, Tony, Wood, B. J., Bhandari, Bhesh
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
- Full Text:
- Reviewed:
- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
- Full Text:
- Reviewed:
- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
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