Description:
Vibration signals used for abnormality detection in machine health monitoring (MHM) suffer from significant variation in the patterns with fault severity. This variation results in overlap among the features extracted against different fault types and causes severe degradation in fault detection accuracy. This paper identifies a newfangled problem originated by severity variant features and mitigates this impact by using appropriate feature selection based on Fisher linear discriminant (FLD) and Bhattacharyya distance (BCD) to enhance fault classification accuracy. In order to validate the performance of the proposed scheme, training and testing data are obtained from different severity levels. To capture the non-stationary behavior of vibration signal, robust tools such as wavelet transform (WT) for time-frequency analysis is employed. Simulation studies show that the proposed scheme ensures good fault diagnostic accuracy even if training and testing data belong to different severity levels. [ABSTRACT FROM AUTHOR]
Description:
Inchoate fault detection for machine health monitoring (MHM) demands high level of fault classification accuracy under poor signal-to-noise ratio (SNR) which persists in most industrial environment. Vibration signals are extensively used in signature matching for abnormality detection and diagnosis. In order to guarantee improved performance under poor SNR, feature extraction based on statistical parameters which are immune to Gaussian noise becomes inevitable. This paper proposes a novel framework for adaptive feature extraction based on higher order cumulants (HOCs) and wavelet transform (WT) (AFHCW) for MHM. Features extracted based on HOCs have the tendency to mitigate the impact of Gaussian noise. WT provides better time and frequency domain analysis for the nonstationary signals such as vibration in which spectral contents vary with respect to time. In AFHCW, stationary WT is used to ensure linear processing on the vibration data prior to feature extraction, and it helps in mitigating the impact of poor SNR. K-nearest neighbor classifier is used to categorize the type of the fault. Simulation studies show that the proposed scheme outperforms the existing techniques in terms of classification accuracy under poor SNR.
Description:
Inchoate fault detection for machine health monitoring (MHM) demands high level of fault classification accuracy under poor signal-to-noise ratio (SNR) which persists in most industrial environment. Vibration signals are extensively used in signature matching for abnormality detection and diagnosis. In order to guarantee improved performance under poor SNR, feature extraction based on statistical parameters which are immune to Gaussian noise becomes inevitable. This paper proposes a novel framework for adaptive feature extraction based on higher order cumulants (HOCs) and wavelet transform (WT) (AFHCW) for MHM. Features extracted based on HOCs have the tendency to mitigate the impact of Gaussian noise. WT provides better time and frequency domain analysis for the nonstationary signals such as vibration in which spectral contents vary with respect to time. In AFHCW, stationary WT is used to ensure linear processing on the vibration data prior to feature extraction, and it helps in mitigating the impact of poor SNR. K-nearest neighbor classifier is used to categorize the type of the fault. Simulation studies show that the proposed scheme outperforms the existing techniques in terms of classification accuracy under poor SNR.
Description:
Condition based maintenance (CBM) in the process industry helps in determining the residual life of equipment, avoiding sudden breakdown and facilitating the maintenance staff to schedule repairs by optimizing demand–supply relationships. One of the prevalent issues in CBM is to predict the residual life of the equipment. This paper proposes a novel framework to predict the remnant life of the equipment, called residual life prediction, based on optimally parameterized wavelet transform and multi-step support vector regression (RWMS). In optimally parameterized wavelet transform, a generalized criterion is proposed to select the wavelet decomposition level which works for all the applications; decomposition nodes are selected by characterizing their dominancy level based upon relative fault signature–signal energy contents. The prediction model is based on multi-step support vector regression to determine the nonlinear crack propagation in the rotary machine according to Paris’s fatigue model. The results both for the simulated as well as the actual vibration datasets validate the enhanced performance of RWMS in comparison with the existing techniques to predict the residual life of the equipment.
Description:
The vibrations induced by machine faults help in diagnosis and prognosis of the machine. It is crucial for the fault diagnostic system to extract resonant frequency band which carries useful information about the defect frequencies and contains maximum signal to noise ratio. The spectral orientation of the resonant frequency band varies with the variation in machine dynamics. The existing techniques which employ wavelet transformation to exploit the signal energy distribution among different frequency sub-bands, are based on fixed decomposition level and do not optimize the wavelet parameters according to varying machine dynamics. The proposed study develops a novel technique: Adaptive Wavelet Decomposition and Resonance Frequency Estimation (AWRE) which estimates the positioning of the resonant frequency band based on adaptive selection of the wavelet decomposition levels. The results for the simulated as well as actual vibration data demonstrate that the proposed technique estimates the bandwidth of the resonant frequency band quite effectively.
Description:
Multiple-point defects and abraded surfaces in rotary machinery induce complex vibration signatures, and have a tendency to mislead defect diagnosis models. A challenging problem in machine defect diagnosis is to model and study defect signature dynamics in the case of multiple-point defects and surface abrasion. In this study, a multiple-point defect model (MPDM) that characterizes the dynamics of n-point bearing defects is proposed. MPDM is further extended to model degradation in a rotating machine as a special case of multiple-point defects. Analytical and experimental results for multiple-point defects and abrasions show that the location of the fundamental defect frequency shifts depending upon the relative location of the defects and width of the abrasive region. This variation in the defect frequency results in a degradation of the defect detection accuracy of the defect diagnostic model. Based on envelope detection analysis, a modification in existing defect diagnostic models is recommended to nullify the impact of multiple-point defects, and general abrasion in machine components.
Description:
Vibration signals used for abnormality detection in machine health monitoring (MHM) suffer from significant variation with fault severity. This variation causes overlap among the features belonging to different types of faults resulting in severe degradation of fault detection accuracy. This paper identifies a new problem due to severity variant features and proposes a novel adaptive training set and feature selection (ATSFS) scheme based upon the orientation of the test data. In order to build ATSFS and validate its performance, training and testing data are obtained from different severity levels. To capture the non-stationary behavior of vibration signal, robust tools such as wavelet transform (WT) for time-frequency analysis are employed. Simulation studies show that ATSFS attains high classification accuracy even if training and testing data belong to different severity levels.
Description:
Increase in the number of coexisting networks in Industrial, Scientific and Medical (ISM) band cause interferences and demands for intelligent interference avoidance schemes. This paper proposes a novel Diversified Adaptive Frequency Rolling (DAFR) technique for frequency hopping in Bluetooth piconets which has the tendency to mitigate both the self and static interferences and ensures sufficient frequency diversity. Simulation studies validate the prospects for the proposed scheme to be used for frequency hopping networks against already existing techniques, Adaptive Frequency Hopping (AFH) and Adaptive Frequency Rolling (AFR).
Description:
One of the prevalent issues in condition based maintenance (CBM) is to predict the residual life of the equipment. This paper propos-es a novel framework to predict the remnant life of the equipment, called Residual life prediction based on optimally parameterized Wavelet transform and Mute-step Support vector regression (RWMS). In optimally parameterized wavelet transform, a generalized criterion is proposed to select the wavelet decomposition level which works for all the applications and decomposition nodes are selected by characterizing their dominancy level based upon relative fault signature-signal energy contents. The prediction model is based on multi-step support vector regression (MSVR) and prediction accuracy is improved in comparison with the techniques based on support vector regression (SVR). Performance of RWMS is evaluated in terms of Root Means Square Error (RMSE), studies show that proposed algorithm predicts the residual life of the equipment accurately.
Description:
One of the prevalent issues in condition based maintenance (CBM) is to predict the residual life of the equipment. This paper propos-es a novel framework to predict the remnant life of the equipment, called Residual life prediction based on optimally parameterized Wavelet transform and Mute-step Support vector regression (RWMS). In optimally parameterized wavelet transform, a generalized criterion is proposed to select the wavelet decomposition level which works for all the applications and decomposition nodes are selected by characterizing their dominancy level based upon relative fault signature-signal energy contents. The prediction model is based on multi-step support vector regression (MSVR) and prediction accuracy is improved in comparison with the techniques based on support vector regression (SVR). Performance of RWMS is evaluated in terms of Root Means Square Error (RMSE), studies show that proposed algorithm predicts the residual life of the equipment accurately.
Description:
The study is focused on estimating the severity level of the bearing faults which helps in determining the residual life of the equipment and planned maintenance. A novel technique, adaptive severity estimation model (ASEM) is proposed based on adaptive selection of wavelet decomposition nodes and support vector machines. Vibration data from multiple severity levels are used to build the fault estimation model. An adaptive criterion for wavelet decomposition node selection is developed which helps ASEM to achieve robustness in estimating fault severity under varying signal to noise ratio (SNR), a key demand in industrial environment. The simulated data with known severity level is used to parameterize the estimation model. The fault severity estimation performance of ASEM is also validated for the real vibration data and its robustness is gauged under varying SNR conditions.
Description:
Machine condition monitoring has gained momentum over the years and becoming an essential component in the today’s industrial units. A cost effective machine condition monitoring system is need of the hour for predictive maintenance. In this paper, we have developed a machine condition monitoring system using smart phone, thanks to the rapidly growing smart-phone market both in scalability and computational power. In spite of certain hardware limitations, this paper proposes a machine condition monitoring system which has the tendency to acquire data, build the fault diagnostic model and determine the type of the fault in the case of unknown fault signatures. Results for the fault detection accuracy are presented which validate the prospects of the proposed framework in future condition monitoring services.
Description:
Early stage faults detection for machine health monitoring demands high level of fault classification accuracy under poor signal-to-noise ratio (SNR). Vibration signal which is used for signature matching in case of abnormality detection and diagnosis, requires robust tools such as wavelet transform (WT) for time-frequency analysis. WT is specifically used to deal with nonstationary signals. In order to guarantee improved performance under poor SNR, this paper proposes a scheme for feature extraction based on fourth-order cumulant and stationary wavelet transform (FoCSWT). Higher order cumulants have the tendency to mitigate the impact of Gaussian noise. Fourth-order cumulant corresponds to the "peakedness" of the random distribution and the fault detection capability quantifies it as the most dominant cumulant among higher order statistics. Stationary wavelet transform is used to avoid down-sampling on the vibration data prior to feature extraction which gives better estimation of statistical parameters of the data distribution and gives performance enhancement in terms of fault classification accuracy. Simulation studies show that FoCSWT outperforms the existing techniques in terms of fault detection accuracies under poor SNR.
Description:
Vibration signals, used for abnormality detection in machine health monitoring (MHM), exhibit significant variation with varying fault severity. This signal variation causes overlap among the features characterizing different types of faults, which results in severe performance degradation of the fault diagnostic model. In this paper, a wavelet based adaptive training set and feature selection (WATF) self-configuration scheme is presented, which selects the optimum wavelet decomposition level, and employs adaptive selection of the training set and features. Optimal wavelet decomposition level selection is such that the maximum fault signature-signal energy bands are achieved. The severity variant features, which could cause detrimental class overlap for MHM, are avoided using adaptive selection of the training set and features based on the location of a test data in feature space. WATF uses Support Vector Machines (SVM) to build the fault diagnostic model, and its performance and robustness has been tested with data having different severity levels. Comparative studies of WATF with eight existing fault diagnosis schemes show that, for publicly available data sets, WATF achieves higher fault detection accuracy, even when training and testing data sets belong to different severity levels.
Description:
Increase in the number of coexisting networks in license free Industrial, Scientific and Medical (ISM) band causes interferences for industrial automation, e.g., shop floors of manufacturing facilities. In order to ensure the reliability for automation networks, interference avoidance schemes are required. This paper proposes a novel Predefined Hopping Pattern (PHP) technique for frequency hopping in ISM band, which mitigates self-interferences and static interferers as well. This technique generates optimized frequency hopping sequences which ensure sufficient frequency diversity and frequency offset among the coexisting Bluetooth piconets and exploits transmission experiences for a particular frequency in eliminating interference. Simulation studies have shown that PHP has better collision avoidance rate than well known adaptive frequency hopping (AFH) and adaptive frequency rolling (AFR) schemes.
Description:
Wavelet transform has been extensively used in machine fault diagnosis and prognosis owing to its strength to deal with non-stationary signals. The existing Wavelet transform based schemes for fault diagnosis employ wavelet decomposition of the entire vibration frequency which not only involve huge computational overhead in extracting the features but also increases the dimensionality of the feature vector. This increase in the dimensionality has the tendency to 'over-fit' the training data and could mislead the fault diagnostic model. In this paper a novel technique, envelope wavelet packet transform (EWPT) is proposed in which features are extracted based on wavelet packet transform of the filtered envelope signal rather than the overall vibration signal. It not only reduces the computational overhead in terms of reduced number of wavelet decomposition levels and features but also improves the fault detection accuracy. Analytical expressions are provided for the optimal frequency resolution and decomposition level selection in EWPT. Experimental results with both actual and simulated machine fault data demonstrate significant gain in fault detection ability by EWPT at reduced complexity compared to existing techniques.
Description:
Wavelet transform has been extensively used in machine fault diagnosis and prognosis owing to its strength to deal with non-stationary signals. The existing Wavelet transform based schemes for fault diagnosis employ wavelet decomposition of the entire vibration frequency which not only involve huge computational overhead in extracting the features but also increases the dimensionality of the feature vector. This increase in the dimensionality has the tendency to 'over-fit' the training data and could mislead the fault diagnostic model. In this paper a novel technique, envelope wavelet packet transform (EWPT) is proposed in which features are extracted based on wavelet packet transform of the filtered envelope signal rather than the overall vibration signal. It not only reduces the computational overhead in terms of reduced number of wavelet decomposition levels and features but also improves the fault detection accuracy. Analytical expressions are provided for the optimal frequency resolution and decomposition level selection in EWPT. Experimental results with both actual and simulated machine fault data demonstrate significant gain in fault detection ability by EWPT at reduced complexity compared to existing techniques.
Description:
High density of coexisting networks in the Industrial, Scientific and Medical (ISM) band leads to static and self interferences among different communication entities. The inevitability of these interferences demands for interference avoidance schemes to ensure reliability of network operations. This paper proposes a novel Diversified Adaptive Frequency Rolling (DAFR) technique for frequency hopping in Bluetooth piconets. DAFR employs intelligent hopping procedures in order to mitigate self interferences, weeds out the static interferer efficiently and ensures sufficient frequency diversity. We compare the performance of our proposed technique with the widely used existing frequency hopping techniques, namely, Adaptive Frequency Hopping (AFH) and Adaptive Frequency Rolling (AFR). Simulation studies validate the significant improvement in goodput and hopping diversity of our scheme compared to other schemes and demonstrate its potential benefit in real world deployment.
Description:
Multiple points fault in the rotary machinery induce complex vibration signatures, which have the tendency to mislead the fault diagnostic models. One of the challenging problems in machine fault diagnosis is to model and study fault signatures dynamics in case of multiple points fault. The existing literature lacks in the study of multiple points fault and the associated vibration signatures. In this study, a multiple-points defect model (MPDM) is proposed which can formulate n-points bearing fault signature's dynamics. Impact of multiple points defect on the well-established state-of-the-art fault diagnostic models is quantified in terms of fault detection accuracy. Results for fault detection accuracy are obtained using Support Vector Machine (SVM) and a modification is recommended in the existing fault diagnostic models in order to nullify the impact of multiple-points fault.
Description:
Occurrence of a multiple-points fault in machine operations could result in exhibiting complex fault signatures, which could result in lowering fault diagnosis accuracy. In this study, a multiple-points defect model (MPDM) is proposed which can simulate fault signature-s dynamics for n-points bearing faults. Furthermore, this study identifies that in case of multiple-points fault in the rotary machine, the location of the dominant component of defect frequency shifts depending upon the relative location of the fault points which could mislead the fault diagnostic model to inaccurate detections. Analytical and experimental results are presented to characterize and validate the variation in the dominant component of defect frequency. Based on envelop detection analysis, a modification is recommended in the existing fault diagnostic models to consider the multiples of defect frequency rather than only considering the frequency spectrum at the defect frequency in order to incorporate the impact of multiple points fault.
Description:
Occurrence of a multiple-points fault in machine operations could result in exhibiting complex fault signatures, which could result in lowering fault diagnosis accuracy. In this study, a multiple-points defect model (MPDM) is proposed which can simulate fault signature-s dynamics for n-points bearing faults. Furthermore, this study identifies that in case of multiple-points fault in the rotary machine, the location of the dominant component of defect frequency shifts depending upon the relative location of the fault points which could mislead the fault diagnostic model to inaccurate detections. Analytical and experimental results are presented to characterize and validate the variation in the dominant component of defect frequency. Based on envelop detection analysis, a modification is recommended in the existing fault diagnostic models to consider the multiples of defect frequency rather than only considering the frequency spectrum at the defect frequency in order to incorporate the impact of multiple points fault.