Spray drying of skim milk mixed with milk permeate : Effect on drying behavior, physicochemical properties, and storage stability of powder
- Authors: Shrestha, A. , Howes, Tony , Adhikari, Benu , Bhandari, Bhesh
- Date: 2008
- Type: Text , Journal article
- Relation: Drying Technology Vol. 26, no. 2 (2008), p. 239-247
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- Description: The possibility of using milk permeate (MP) to lower the protein level of skim milk powder (SMP) in producing powders of 34% and lower protein is explored. Skim milk suspensions with various levels of MP were prepared by mixing SMP and MP powder (MPP) at the ratios of 1: 0, 7: 3, 3: 7, and 0: 1: from 34 to 5.3% protein. The suspensions were dried in a spray dryer with inlet and outlet temperatures of 180 and 80 degrees C, respectively. Increasing permeate concentration in the mixture showed a greater tendency to stickiness manifested by lowered the cyclone recovery of the powder as more powder stuck on the wall of the dryer. Increasing permeate concentration in the resultant powder did not significantly affect the bulk density but led to a reduction in the particle size and also made the powder slight green and yellowish in color. It also found to lower the glass transition temperature (T-g) of the skim milk powder (SMP) and induce crystallization of lactose at lower water activity (a(w) >= 0.328 for SMP: MPP of 3: 7 and 0: 1 compared to a(w) >= 0.0.432 for SMP: MPP of 1: 0 and 3: 7). Addition of MP in SMP lowered the Tg values of the resulting powders. The permeate fraction in spray-dried SMP/MPP mixtures found to lower the critical aw and moisture content, suggesting the SMP mixed with MPP is more likely to become sticky than SMP alone (at 34% protein) when stored at a similar water activity and moisture content.
The effect of low molecular weight surfactants and proteins on surface stickiness of sucrose during powder formation through spray drying
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
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- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
Glass transition behavior of spray dried orange juice powder measured by differential scanning calorimetry (DSC) and thermal mechanical compression test (TMCT)
- Authors: Shrestha, A. , Ua-Arak, T. , Adhikari, Benu , Howes, Tony , Bhandari, Bhesh
- Date: 2007
- Type: Text , Journal article
- Relation: International Journal of Food Properties Vol. 10, no. 3 (2007), p. 661-673
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- Description: Spray drying behavior of orange juice concentrate with various levels of maltodextrin (DE 6) was studied. Five combinations of orange juice concentrate and maltodextrin (25:75, 30:70, 35:65, 40:60, and 50:50) were spray dried at 160 and 65 degrees C inlet and outlet temperatures, respectively. The product recovered with 50% maltodextrin concentration was sticky and only 20% powder was recovered. The recovery of orange juice powder increased as the amount of maltodextrin in powders increased. The particle size and bulk density remained almost the same in all except in 50% maltodextrin powder which was slightly larger and more dense. The moisture content of spray dried powders was high and desiccated before measuring glass transition temperature. The anhydrous spray dried powders showed increased T-g values with increasing maltodextrin concentration, from 66 degrees C in 50% maltodextrin to 97 degrees C in 75% maltodextrin containing powders. The glass rubber transition ( Tg-r) values of all the products measured using novel Thermal Mechanical Compression Test (TMCT) were higher than T-g values measured by DSC; the difference in values increased with increase in maltodextrin concentration.
Surface stickiness of drops of carbohydrate and organic acid solutions during convective drying : Experiments and modeling
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Troung, V.
- Date: 2003
- Type: Text , Journal article
- Relation: Drying Technology Vol. 21, no. 5 (2003), p. 839-873
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- Description: Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of +/- 1degreesC, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T-g) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 mum in diameter, in a spray drying environment.
Effect of addition of proteins on the production of amorphous sucrose powder through spray drying
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
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- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.
Surface protein coverage and its implications on spray-drying of model sugar-rich foods: Solubility, powder production and characterisation
- Authors: Jayasundera, Mithila , Adhikari, Benu , Howes, Tony , Aldred, Peter
- Date: 2011
- Type: Text , Journal article
- Relation: Food Chemistry Vol. 128, no. 4 (2011), p. 1003-1016
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- Description: We have investigated the amount of protein required to produce amorphous sugar powders through spray-drying. Pea protein isolate was used as a model plant protein and sodium caseinate was used as a model dairy protein. Powder recovery in a laboratory spray dryer was used as a measure of the ease of spray drying for a given formulation. More than 80% of amorphous sucrose and fructose was produced with the addition of sodium caseinate, while the pea protein isolate was able to produce only recoveries of less than 50% of amorphous sucrose. Sensitivity of low molecular weight surfactants has been demonstrated using both ionic (sodium stearoyl lactylate) and non-ionic (polysorbate-80) surfactants. Spray-dried powders were subjected to physico-chemical characterisation and dissolution experiments. The maximum solubility of all powders was obtained after 5 min of dissolution. The solubility of the sodium caseinate increased by 6-7% in the presence of fructose and low molecular weight surfactants. The solubility of the amorphous powders of sucrose-pea protein isolate was found to be lower than amorphous powders of sucrose-sodium caseinate and fructose-sodium caseinate. The addition of sucrose in water increased the solubility of the pea protein isolate from 16.84% to more than 83%. The non-ionic surfactant (Tween-80) has reduced the solubility of sucrose-pea protein isolate-Tween-80 powders significantly (p < 0.05) compared to those of sucrose-pea protein isolate-sodium stearoyl lactylate powders. The solubility of sucrose-sodium caseinate powders was comparable to that of pure sodium caseinate, indicating that addition of sucrose into 0.13% sodium caseinate does not have any significant effect on the solubility of this protein at this concentration. © 2011 Elsevier Ltd. All rights reserved.
Effect of shear rate and oxygen stresses on the survival of Lactococcus lactis during the atomization and drying stages of spray drying : A laboratory and pilot scale study
- Authors: Ghandi, Amir , Powell, Ian , Howes, Tony , Chen, Xiao Dong , Adhikari, Benu
- Date: 2012
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 113, no. 2 (2012), p. 194-200
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- Description: The effect of shear rate and oxygen injury during atomization and the combination of these factors on the survival of Lactococcus lactis subsp. cremoris in spray drying was studied using laboratory and pilot scale spray dryers. The atomization was carried out using a two-fluid nozzle in the laboratory study and a two-fluid nozzle or rotary atomizer in the pilot scale study. The extent of oxygen-induced death was determined using ascorbic acid in the feed and atomizing the feed with gaseous nitrogen. The lowest levels of bacterial death were observed at lowest characteristic shear rate and in the presence of nitrogen and ascorbic acid. Quantitative analysis showed that lower shear rate, creating an oxygen-limiting environment during atomization and drying, and using oxygen scavengers in the feed were successful in enhancing bacterial survival in spray drying. We also report for the first time that, at least for L. lactis, the extent of death during the atomization stage far outweighs death during the drying stage, and that the majority of bacterial death (up to 93%) occurs during the atomization stage. The death of bacteria was found to be less when using a rotary atomizer or when using a two-fluid nozzle atomizer at lower flow rate. This work shows that bacterial death during spray drying can be minimized by using oxygen scavengers such as ascorbic acid and/or an anaerobic atomizing medium (such as nitrogen), and by altering the spraying conditions. © 2012 Elsevier Ltd. All rights reserved.