A new modified FMEA model for ranking the risk of maintenance waste considering hierarchy of root causes and effects
- Authors: Sutrisno, Agung , Gunawan, Indra , Khorshidi, Hadi , Tangkuman, Stenly
- Date: 2015
- Type: Text , Journal article
- Relation: International Journal of Quality Engineering and Technology Vol. 5, no. 3-4 (2015), p. 217-237
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- Description: Implementing sustainable manufacturing practice requires efficiency of the resource utilisation and activities which add value to the operations. From this point of view, development of an improved methodology to access the criticality of non- Added value (waste) is important and believed to support the realisation of sustainable manufacturing operation. While previous studies on improving methodology to support sustainable operation from product and process design are abundantly available in the references, the contribution from maintenance field is in contrary. The goal of this study is to modify the quality improvement tool, failure mode and effect analysis (FMEA) to access the criticality of waste in maintenance operation. In an attempt to realise the above goal, an empirical study to propose the theoretical and actual maintenance waste from industrial practice is undertaken. In order to assist maintenance 218 A. Sutrisno et al. decision maker to quantify criticality of maintenance waste occurrence, a new model to rank waste maintenance mode, called the waste priority number (WPN) is given. Illustrative on using model for practical purpose is given.. © 2015 Inderscience Enterprises Ltd.
Data-Driven System Reliability and Failure Behavior Modeling Using FMECA
- Authors: Khorshidi, Hadi , Gunawan, Indra , Ibrahim, Yousef
- Date: 2016
- Type: Text , Journal article
- Relation: IEEE Transactions on Industrial Informatics Vol. 12, no. 3 (2016), p. 1253-1260
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- Description: System reliability modeling needs a large amount of data to estimate the parameters. In addition, reliability estimation is associated with uncertainty. This paper aims to propose a new method to evaluate the failure behavior and reliability of a large system using failure modes, effects, and criticality analysis (FMECA). Therefore, qualitative data based on the judgment of experts are used when data are not sufficient. The subjective data of failure modes and causes have been aggregated through the system to develop an overall failure index (OFI). This index not only represents the system reliability behavior, but also prioritizes corrective actions based on improvements in system failure. In addition, two optimization models are presented to select optimal actions subject to budget constraint. The associated costs of each corrective action are considered in risk evaluation. Finally, a case study of a manufacturing line is introduced to verify the applicability of the proposed method in industrial environments. The proposed method is compared with conventional FMECA approach. It is shown that the proposed method has a better performance in risk assessment. A sensitivity analysis is provided on the budget amount and the results are discussed. © 2015 IEEE.
Notes on feasibility and optimality conditions of small-scale multifunction robotic cell scheduling problems with pickup restrictions
- Authors: Foumani, Mehdi , Gunawan, Indra , Smith-Miles, Kate , Ibrahim, Yousef
- Date: 2015
- Type: Text , Journal article
- Relation: IEEE Transactions on Industrial Informatics Vol. 11, no. 3 (2015), p. 821-829
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- Description: Optimization of robotic workcells is a growing concern in automated manufacturing systems. This study develops a methodology to maximize the production rate of a multifunction robot (MFR) operating within a rotationally arranged robotic cell. An MFR is able to perform additional special operations while in transit between transferring parts from adjacent processing stages. Considering the free-pickup scenario, the cycle time formulas are initially developed for small-scale cells where an MFR interacts with either two or three machines. A methodology for finding the optimality regions of all possible permutations is presented. The results are then extended to the no-wait pickup scenario in which all parts must be processed from the input hopper to the output hopper, without any interruption either on or between machines. This analysis enables insightful evaluation of the productivity improvements of MFRs in real-life robotized workcells. ©2014 IEEE.