Severity invariant machine fault diagnosis
- Authors: Yaqub, Muhammad , Gondal, Iqbal , Kamruzzaman, Joarder
- Date: 2011
- Type: Text , Conference paper
- Relation: 6th IEEE Conference on Industrial Electronics and Applications p. 21-26
- Full Text: false
- Reviewed:
- Description: Vibration signals used for abnormality detection in machine health monitoring (MHM) suffer from significant variation with fault severity. This variation causes overlap among the features belonging to different types of faults resulting in severe degradation of fault detection accuracy. This paper identifies a new problem due to severity variant features and proposes a novel adaptive training set and feature selection (ATSFS) scheme based upon the orientation of the test data. In order to build ATSFS and validate its performance, training and testing data are obtained from different severity levels. To capture the non-stationary behavior of vibration signal, robust tools such as wavelet transform (WT) for time-frequency analysis are employed. Simulation studies show that ATSFS attains high classification accuracy even if training and testing data belong to different severity levels.
Optimally parameterized wavelet packet transform for incipient machine fault diagnosis
- Authors: Yaqub, Muhammad Farrukh , Gondal, Iqbal , Kamruzzaman, Joarder
- Date: 2011
- Type: Text , Conference paper
- Relation: 6th International Conference on Leading Edge Manufacturing in 21st Century, LEM 2011
- Full Text: false
- Reviewed:
- Description: Vibration signals used for abnormality detection in machine health monitoring (MHM) are non-stationary in nature. Wavelet packet transform is extensively used in the literature for comprehensive analysis of non-stationary vibration signal but these techniques work only for a specific application lacking in some generalized methodology for selecting appropriate wavelet decomposition level and nodes for optimal performance. This study proposes a framework for inchoate fault detection by selecting the optimal wavelet decomposition level and nodes, named Optimally Parameterized Wavelet Packet Transform (OPWPT). OPWPT uses support vector machine to build the fault diagnostic model. Results in comparison with the existing schemes validate that OPWPT enhances the fault detection accuracy significantly in case of incipient faults when vibration signatures are very weak and overall signal to noise ratio is very poor.
Multi-size-window spectral augmentation: Neural network bearing fault classifier
- Authors: Amar, Muhammad , Gondal, Iqbal , Wilson, Campbell
- Date: 2013
- Type: Text , Conference paper
- Relation: 2013 8th IEEE Conference on Industrial Electronics and Applications (ICIEA) p. 261-266
- Full Text: false
- Reviewed:
- Description: Features extraction has always been crucial in rotary machines for Condition based machine health monitoring. Time-domain-segmentation being among the preliminary steps for further classification process plays a momentous role. Vibration signals from bearing are quasistationary in nature therefore calculation of constituent frequencies amplitudes in the vibration signal is dependent upon time-segmentation-window size. The proposed research confers the effects of time-segmentation window size on spectral features amplitudes calculation and its impacts on classification accuracy of the Artificial Neural Network (ANN). Using multi-size time-segmentation-window, for comprehensive spectral features calculation, ANN pattern classifier has been trained for enhanced classification. ANN learning assigns importance based relative weights to the links using supervised learning. Experimental results have shown that multi-size-window spectral features for ANN fault classifier perform efficiently for quasi-stationary bearing vibrations.
Multiple-points fault signature's dynamics modeling for bearing defect frequencies
- Authors: Yaqub, Muhammad , Gondal, Iqbal , Kamruzzaman, Joarder
- Date: 2011
- Type: Text , Conference paper
- Relation: 2011 International Conference on Control, Automation, Robotics and Vision (ICCARV); Venice, Italy; 23rd-25th November 2011; published in Proceedings of the World Academy of Science, Engineering and Technology, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering Vol. 5, p. 2548-2553
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- Description: Occurrence of a multiple-points fault in machine operations could result in exhibiting complex fault signatures, which could result in lowering fault diagnosis accuracy. In this study, a multiple-points defect model (MPDM) is proposed which can simulate fault signature-s dynamics for n-points bearing faults. Furthermore, this study identifies that in case of multiple-points fault in the rotary machine, the location of the dominant component of defect frequency shifts depending upon the relative location of the fault points which could mislead the fault diagnostic model to inaccurate detections. Analytical and experimental results are presented to characterize and validate the variation in the dominant component of defect frequency. Based on envelop detection analysis, a modification is recommended in the existing fault diagnostic models to consider the multiples of defect frequency rather than only considering the frequency spectrum at the defect frequency in order to incorporate the impact of multiple points fault.
Envelope-Wavelet Packet Transform for Machine Condition Monitoring
- Authors: Yaqub, Muhammad , Gondal, Iqbal , Kamruzzaman, Joarder
- Date: 2011
- Type: Text , Conference paper
- Relation: 2011 International Conference on Control, Automation, Robotics and Vision (ICCARV); Venice, Italy; 23rd-25th November 2011; published in Proceedings of the World Academy of Science, Engineering and Technology, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering Vol. 5, p. 1597-1603
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- Reviewed:
- Description: Wavelet transform has been extensively used in machine fault diagnosis and prognosis owing to its strength to deal with non-stationary signals. The existing Wavelet transform based schemes for fault diagnosis employ wavelet decomposition of the entire vibration frequency which not only involve huge computational overhead in extracting the features but also increases the dimensionality of the feature vector. This increase in the dimensionality has the tendency to 'over-fit' the training data and could mislead the fault diagnostic model. In this paper a novel technique, envelope wavelet packet transform (EWPT) is proposed in which features are extracted based on wavelet packet transform of the filtered envelope signal rather than the overall vibration signal. It not only reduces the computational overhead in terms of reduced number of wavelet decomposition levels and features but also improves the fault detection accuracy. Analytical expressions are provided for the optimal frequency resolution and decomposition level selection in EWPT. Experimental results with both actual and simulated machine fault data demonstrate significant gain in fault detection ability by EWPT at reduced complexity compared to existing techniques.