Modelling a biorefinery concept producing carbon fibre-polybutylene succinate composite foam
- Authors: Ghayur, Adeel , Verheyen, Vincent
- Date: 2019
- Type: Text , Journal article
- Relation: Chemical Engineering Science Vol. 209, no. (2019), p. 1-7
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- Description: In this study, a novel biorefinery concept producing carbon fibre-poly(butylene succinate) composite foam (CPC foam) from lignocellulose and CO 2 is modelled. The biodegradable nature of poly(butylene succinate) would allow for easy carbon fibre recovery from the CPC foam for reuse at the end of product lifecycle, thus allowing for a circular materials flow. Technical simulation results show the biorefinery consumes 417 kg of biomass, 33 kg of CO 2 , 86 kg of methanol, 23 kg of acetic anhydride, 130 kWh of electricity and 1166 kW of heat per hour. The facility generates 72 kg of CPC foam, 82 kg of carbon fibre, 24 kg of tetrahydrofuran and 50 kg of dimethyl ether (DME). DME is used to fulfil parasitic electricity requirement. These results demonstrate the technical viability of this biorefinery although, research is needed to reduce parasitic energy demand. This carbon negative biorefinery avoids carcinogens and halogens for polymeric materials synthesis by utilising green chemistry principles and lignocellulose feedstock.
Techno-economic analysis of a succinic acid biorefinery coproducing acetic acid and dimethyl ether
- Authors: Ghayur, Adeel , Verheyen, Vincent , Meuleman, Erik
- Date: 2019
- Type: Text , Journal article
- Relation: Journal of Cleaner Production Vol. 230, no. (2019), p. 1165-1175
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- Description: The production of platform chemicals via carbon negative technologies will play an important role in global efforts to mitigate climate change. Succinic acid biorefineries are commercially mature carbon negative technologies that are plagued with large waste streams in the form of hemicellulose and gypsum. Here, a techno-economic analysis assesses the viability of a succinic acid biorefinery wherein hemicellulose is converted to acetic acid and dimethyl ether, and gypsum generation is avoided. Succinic acid is a feedstock for biodegradable plastics, acetic acid replaces petroleum-derived sources, and dimethyl ether is ideally suited as an energy storage vector. Our novel biorefinery concept presents an innovative integration of commercial technologies including water-splitting bipolar membrane electrodialysis for acid purification. The modelled multiproduct biorefinery (Multi Case)annually consumes 650,000 metric tonnes (t)of pulp logs, 135,000t of methanol, 1,700,000t of water, 42,000t of CO2 and 89 MW of electricity to produce 220,000t of succinic acid, 115,000t of acetic acid and 900t of dimethyl ether. All the parasitic electricity and heat duties are fulfilled within the biorefinery. Results show a CAPEX of AUD $635,000,000, OPEX of $180,000,000 and a succinic acid Minimum Selling Price of $990/t. Sensitivity and uncertainty analyses of the Multi Case biorefinery model show it is also resilient to price fluctuations.
Transitioning regional Australia to circular bioeconomy : a case for the latrobe valley
- Authors: Ghayur, Adeel
- Date: 2019
- Type: Text , Conference proceedings
- Relation: 2019 Annual Appita Fibre Value Chain Conference; Melbourne Convention and Exhibition Centre Melbourne; Australia; 10 December 2019 through 12 December 2019; Code 164076 p. 3
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