Spray drying of skim milk mixed with milk permeate : Effect on drying behavior, physicochemical properties, and storage stability of powder
- Authors: Shrestha, A. , Howes, Tony , Adhikari, Benu , Bhandari, Bhesh
- Date: 2008
- Type: Text , Journal article
- Relation: Drying Technology Vol. 26, no. 2 (2008), p. 239-247
- Full Text: false
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- Description: The possibility of using milk permeate (MP) to lower the protein level of skim milk powder (SMP) in producing powders of 34% and lower protein is explored. Skim milk suspensions with various levels of MP were prepared by mixing SMP and MP powder (MPP) at the ratios of 1: 0, 7: 3, 3: 7, and 0: 1: from 34 to 5.3% protein. The suspensions were dried in a spray dryer with inlet and outlet temperatures of 180 and 80 degrees C, respectively. Increasing permeate concentration in the mixture showed a greater tendency to stickiness manifested by lowered the cyclone recovery of the powder as more powder stuck on the wall of the dryer. Increasing permeate concentration in the resultant powder did not significantly affect the bulk density but led to a reduction in the particle size and also made the powder slight green and yellowish in color. It also found to lower the glass transition temperature (T-g) of the skim milk powder (SMP) and induce crystallization of lactose at lower water activity (a(w) >= 0.328 for SMP: MPP of 3: 7 and 0: 1 compared to a(w) >= 0.0.432 for SMP: MPP of 1: 0 and 3: 7). Addition of MP in SMP lowered the Tg values of the resulting powders. The permeate fraction in spray-dried SMP/MPP mixtures found to lower the critical aw and moisture content, suggesting the SMP mixed with MPP is more likely to become sticky than SMP alone (at 34% protein) when stored at a similar water activity and moisture content.
The effect of low molecular weight surfactants and proteins on surface stickiness of sucrose during powder formation through spray drying
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
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- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
Glass transition behavior of spray dried orange juice powder measured by differential scanning calorimetry (DSC) and thermal mechanical compression test (TMCT)
- Authors: Shrestha, A. , Ua-Arak, T. , Adhikari, Benu , Howes, Tony , Bhandari, Bhesh
- Date: 2007
- Type: Text , Journal article
- Relation: International Journal of Food Properties Vol. 10, no. 3 (2007), p. 661-673
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- Description: Spray drying behavior of orange juice concentrate with various levels of maltodextrin (DE 6) was studied. Five combinations of orange juice concentrate and maltodextrin (25:75, 30:70, 35:65, 40:60, and 50:50) were spray dried at 160 and 65 degrees C inlet and outlet temperatures, respectively. The product recovered with 50% maltodextrin concentration was sticky and only 20% powder was recovered. The recovery of orange juice powder increased as the amount of maltodextrin in powders increased. The particle size and bulk density remained almost the same in all except in 50% maltodextrin powder which was slightly larger and more dense. The moisture content of spray dried powders was high and desiccated before measuring glass transition temperature. The anhydrous spray dried powders showed increased T-g values with increasing maltodextrin concentration, from 66 degrees C in 50% maltodextrin to 97 degrees C in 75% maltodextrin containing powders. The glass rubber transition ( Tg-r) values of all the products measured using novel Thermal Mechanical Compression Test (TMCT) were higher than T-g values measured by DSC; the difference in values increased with increase in maltodextrin concentration.
Surface stickiness of drops of carbohydrate and organic acid solutions during convective drying : Experiments and modeling
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Troung, V.
- Date: 2003
- Type: Text , Journal article
- Relation: Drying Technology Vol. 21, no. 5 (2003), p. 839-873
- Full Text: false
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- Description: Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of +/- 1degreesC, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T-g) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 mum in diameter, in a spray drying environment.
Effect of addition of proteins on the production of amorphous sucrose powder through spray drying
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
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- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.