The effect of protein types and low molecular weight surfactants on spray drying of sugar-rich foods
- Jayasundera, Mithila, Adhikari, Benu, Adhikari, Raju, Aldred, Peter
- Authors: Jayasundera, Mithila , Adhikari, Benu , Adhikari, Raju , Aldred, Peter
- Date: 2010
- Type: Text , Journal article
- Relation: Food Hydrocolloids Vol. 25, no. 3 (2010), p. 459-469
- Full Text:
- Reviewed:
- Description: The effect of protein types and low molecular weight surfactants (LMS) on spray drying of sugar-rich foods has been studied using sucrose as a model sugar and sodium caseinate (NaCas) and pea protein isolate (PPI) as model proteins. Sodium stearoyl lactylate (SSL) and Polysorbate 80 (Tween-80) were chosen as model ionic and non-ionic LMS. The sucrose:NaCas and sucrose:PPI solid ratios were maintained at (99.5:0.5) and (99:1), respectively and spray-dried maintaining 25% solids in feed solutions. It was found that the proteins preferentially migrated to the air-water interface reasonably swiftly and the addition of LMS resulted into partial or complete displacement of the proteins from the air-water interface. More than 80% of amorphous sucrose powder was produced with the addition of 0.13% (w/w) of NaCas in feed solution. PPI was not as effective and produced less than 50% recovery even at 0.26% (w/w) in feed. Addition of 0.01-0.05% SSL displaced 2.0% and 29.3% of proteins from the surface of sucrose-NaCas-SSL droplet, respectively, resulting in a 6.5 ± 1.2% to 51.9 ± 1.9% reduction in powder recovery. The extent of protein displacement was higher when SSL was added into sucrose-PPI solution; however, the powder recovery was not much affected. The addition of 0.01% Tween-80 in sucrose-NaCas solution resulted in a 48.2 ± 1.5% reduction in powder recovery and at 0.05% concentration, it displaced a substantial amount or all the NaCas from the droplet surface and no powder was recovered. The addition of 0.01% and 0.05% Tween-80 into sucrose-PPI solution resulted into very low powder recoveries (24.9 ± 0.4% and 29.5 ± 1.8%, respectively). The glass transition temperature (Tg) results revealed that the amount of protein required for successful spray drying of sucrose-protein solutions depends on the amount of proteins present on the droplet surface but not on the bulk concentration. X-ray diffraction and scanning electron microscopy results showed that the powders of sucrose-NaCas/PPI and sucrose-NaCas/PPI with 0.01% SSL were mostly amorphous while those with sucrose-NaCas/PPI-Tween-80 (0.01%), sucrose-PPI-Tween-80 (0.05%) and sucrose-NaCas/PPI-SSL (0.05%) were crystalline. © 2010 Elsevier Ltd. All rights reserved.
The effect of protein types and low molecular weight surfactants on spray drying of sugar-rich foods
- Authors: Jayasundera, Mithila , Adhikari, Benu , Adhikari, Raju , Aldred, Peter
- Date: 2010
- Type: Text , Journal article
- Relation: Food Hydrocolloids Vol. 25, no. 3 (2010), p. 459-469
- Full Text:
- Reviewed:
- Description: The effect of protein types and low molecular weight surfactants (LMS) on spray drying of sugar-rich foods has been studied using sucrose as a model sugar and sodium caseinate (NaCas) and pea protein isolate (PPI) as model proteins. Sodium stearoyl lactylate (SSL) and Polysorbate 80 (Tween-80) were chosen as model ionic and non-ionic LMS. The sucrose:NaCas and sucrose:PPI solid ratios were maintained at (99.5:0.5) and (99:1), respectively and spray-dried maintaining 25% solids in feed solutions. It was found that the proteins preferentially migrated to the air-water interface reasonably swiftly and the addition of LMS resulted into partial or complete displacement of the proteins from the air-water interface. More than 80% of amorphous sucrose powder was produced with the addition of 0.13% (w/w) of NaCas in feed solution. PPI was not as effective and produced less than 50% recovery even at 0.26% (w/w) in feed. Addition of 0.01-0.05% SSL displaced 2.0% and 29.3% of proteins from the surface of sucrose-NaCas-SSL droplet, respectively, resulting in a 6.5 ± 1.2% to 51.9 ± 1.9% reduction in powder recovery. The extent of protein displacement was higher when SSL was added into sucrose-PPI solution; however, the powder recovery was not much affected. The addition of 0.01% Tween-80 in sucrose-NaCas solution resulted in a 48.2 ± 1.5% reduction in powder recovery and at 0.05% concentration, it displaced a substantial amount or all the NaCas from the droplet surface and no powder was recovered. The addition of 0.01% and 0.05% Tween-80 into sucrose-PPI solution resulted into very low powder recoveries (24.9 ± 0.4% and 29.5 ± 1.8%, respectively). The glass transition temperature (Tg) results revealed that the amount of protein required for successful spray drying of sucrose-protein solutions depends on the amount of proteins present on the droplet surface but not on the bulk concentration. X-ray diffraction and scanning electron microscopy results showed that the powders of sucrose-NaCas/PPI and sucrose-NaCas/PPI with 0.01% SSL were mostly amorphous while those with sucrose-NaCas/PPI-Tween-80 (0.01%), sucrose-PPI-Tween-80 (0.05%) and sucrose-NaCas/PPI-SSL (0.05%) were crystalline. © 2010 Elsevier Ltd. All rights reserved.
Effect of addition of proteins on the production of amorphous sucrose powder through spray drying
- Adhikari, Benu, Howes, Tony, Bhandari, Bhesh, Langrish, Tim
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
- Full Text:
- Reviewed:
- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.
- Authors: Adhikari, Benu , Howes, Tony , Bhandari, Bhesh , Langrish, Tim
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 144 -153
- Full Text:
- Reviewed:
- Description: Spray drying trials were carried out to produce amorphous sucrose powder. Firstly, pure sucrose solutions were prepared and spray dried at inlet and outlet temperatures of 160 °C and 70 °C, respectively. No amorphous powder was obtained and only 18% of the feed solids were recovered in a crystalline form, with the remaining solids lost as wall deposits. Secondly, sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were added in sucrose:protein solid ratios of (99.5:0.5) and (99.0:1.0) and drying trials were conducted maintaining the initial drying conditions. In both these cases, greater than 80% of the feed solids were recovered in an amorphous form. The increase in protein concentration from 0.5% to 1% on dry solid basis did not further improve the recovery. The remarkable increase in recovery from a small addition of protein is attributed to preferential migration of protein molecules to the droplet-air interface, and the subsequent transformation of the thin, protein-rich film into a non-sticky glassy state upon drying. This film overcomes both the particle-to-particle and particle-to-wall stickiness. The measured bulk glass rubber transition temperature (Tg-r) values of the bulk mixtures at various moisture contents were very close to the corresponding mean glass transition temperature (Tg) of the pure sucrose indicating that surface layer Tg rather than the bulk Tg is responsible for this. Electron spectroscopy for chemical analysis (ESCA) studies revealed that the particle surface was covered by 50-58% (by mass) proteins. The calculated glass transition temperature of the surface layer (Tg,surface layer), based on the surface elemental compositions, showed that the Tg,surface layer has increased to the extent that it remained within the safe drying envelope of spray drying. © 2009 Elsevier Ltd. All rights reserved.
The effect of low molecular weight surfactants and proteins on surface stickiness of sucrose during powder formation through spray drying
- Adhikari, Benu, Howes, Tony, Wood, B. J., Bhandari, Bhesh
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
- Full Text:
- Reviewed:
- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
- Authors: Adhikari, Benu , Howes, Tony , Wood, B. J. , Bhandari, Bhesh
- Date: 2009
- Type: Text , Journal article
- Relation: Journal of Food Engineering Vol. 94, no. 2 (2009), p. 135 -143
- Full Text:
- Reviewed:
- Description: The effect of competitive surface migration of proteins and low molecular weight surfactants (LMS) on the powder recovery in spray drying of highly sticky sugar-rich food has been studied. Sucrose was chosen as a model sugar-rich food because it cannot be easily converted into a pure amorphous powder through spray drying. Sodium caseinate (Na-C) and hydrolyzed whey protein isolate (WPI) were used as model proteins. Polysorbate 80 (Tween-80) and sodium dodecyl sulfate (Na-DS) were used as model non-ionic and ionic LMS. A sucrose solution was spray dried without any additives to establish a base case. Following this, spray drying trials of sucrose-protein solutions were conducted. The sucrose: protein ratio was maintained at 99.5:0.5 and 99.0:1.0. Finally, 0.05% of Tween-80 and Na-DS, on a nominal feed basis, were individually added to the solutions and spray dried. The solid concentration of all of the feed solutions was set at 25% and the inlet and outlet temperatures were maintained at 170 °C and 70 °C, respectively. Powder recovery was determined using a standard procedure and taken as an indicator of the surface stickiness. Coverage of the particle surface by the proteins was determined through elemental surface analysis and a nitrogen balance. It was found that in the absence of LMS, the proteins covered up to 55% of the particle surface and increased the powder recovery to between 84% and 85%. Formation of a glassy protein-rich film acts to reduce the surface stickiness of sucrose droplets. However, when LMS was added to the sucrose-protein solutions, the recovery dropped to zero in the case of Tween-80. In the case of Na-DS the recoveries ranged to 39% and 68%. At these recoveries 83% and 59% of the protein, respectively, was displaced from the surface. This drastic effect of surfactant types on the powder recovery is explained using the Orogenic Displacement model. © 2009 Elsevier Ltd. All rights reserved.
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