- Title
- Design and optimisation of the limaçon rotary compressor
- Creator
- Lu, Kui
- Date
- 2022
- Type
- Text; Thesis; PhD
- Identifier
- http://researchonline.federation.edu.au/vital/access/HandleResolver/1959.17/187200
- Identifier
- vital:17048
- Abstract
- The limaçon positive displacement machine is characterised by its internal geometry and unique mechanical motion; both based on a mathematical curve known as the limaçon of Pascal. The limaçon technology offers many advantages, such as compact size and double‐acting functionality, and its great potential for fluid processing applications has been proven by a number of patents and innovative designs in engines, expanders, and pumps. However, no commercial application of the limaçon technology in the field of positive displacement compressors has been reported in the literature. This could be attributed to the fact that the potential of the limaçon technology for gas compression has not been established as yet. The process of establishing potential is necessary before funds and resources are dedicated to investing in prototyping and testing. This process entails a considerable amount of modelling, coding and analysis as one must ensure the embodiment is geometrically capable of delivering suction and compression strokes, ports can be arranged to support the workings of these strokes, a number of measurable parameters can be identified as impacting compressor performance and it is possible to calculate a set of parameters which optimise this performance. To achieve this objective, a comprehensive mathematical model of a limaçon machine, implemented as a compressor,was first developed. The model, which is multi‐physical in nature, spans such domains as kinematics, fluid dynamics, characteristics of the port flow, internal leakage due to seal vibration, dynamics of the discharge valve, and thermodynamics. Subsequently, the simulation of the model has been performed to numerically study the operational characteristics of the limaçon compressor and to investigate the effect of various parameters on the compressor performance. It was found that the increase in the operating speed and pressure ratio would lead to negative effects on machine performance, especially on volumetric efficiency. Additionally, the results of simulations indicated that the level of fluid over‐compression is influenced by the characteristics of the discharge valve. To ensure the suitability of limaçon technology for use in positive displacement compressors, a study was undertaken to determine whether such an embodiment lent itself to optimisation efforts. For this purpose, the thorough mathematical model which has been developed to simulate compressor workings was then used for optimisation purposes whereby a Bayesian optimisation procedure was applied. The optimisation procedure was conducted in a two‐stage fashion where the first stage optimises the machine dimensions to meet volumetric requirements specified by the designer; and the second stage focuses on revealing the optimum combination of port geometries that improves machine performance. A numerical illustration was presented to prove the validity of the presented approach, and the results show that considerable improvements in the isentropic and volumetric efficiencies can be attained. Moreover, the optimised design was tested under different operating speeds and pressure ratios to investigate its robustness. It was found that the optimised design can exhibit relatively stable performance when the working conditions vary within a small bandwidth around that used in the optimisation procedure. The limaçon technology has three embodiments, namely the limaçon‐to‐limaçon (L2L), the limaçon‐to‐circular, and the circolimaçon. The circolimaçon embodiment features using circular arcs, rather than limaçon curves, to develop profiles for the rotor and housing. This embodiment simplifies the manufacturing process and reduces the production cost associated with producing a limaçon technology. A feasibility study of the circolimaçon embodiment was conducted by comparing its performance with that of the L2L type device. The machine dimensions and port geometries obtained from the optimisation procedure were used in the comparative study. A nonlinear three‐degree of freedom model was presented to describe the dynamic behaviour of the apex seal during the machine operation. Additionally, the leakage through the seal‐housing gap was formulated by considering the inertia and viscous effects of the flow. The results from the case study suggest that the circolimaçon embodiment exhibits comparable performance to the L2L‐type machine, despite having more significant seal vibrations. Moreover, it was also discovered that the circolimaçon compressor with a small capacity undergoes a lower level of seal dynamics, indicating better machine reliability.; Doctor of Philosophy
- Publisher
- Federation University Australia
- Rights
- All metadata describing materials held in, or linked to, the repository is freely available under a CC0 licence
- Rights
- Copyright Kui Lu
- Rights
- Open Access
- Subject
- Limaçon technolog; Positive displacement compressor; Compressor optimisation; Compressor performance
- Full Text
- Thesis Supervisor
- Sultan, Ibrahim
- Hits: 2077
- Visitors: 1312
- Downloads: 77
| Thumbnail | File | Description | Size | Format | |||
|---|---|---|---|---|---|---|---|
| View Details Download | SOURCE2 | Australian Digital Thesis | 7 MB | Adobe Acrobat PDF | View Details Download |